1.大连光洋数控GTP8000L/GT800L数控系统(基于Linux系统) GTP8000L/GT800L系统具有四轴四轴联动控制功能;具有4路脉冲方式的伺服控制接口或4路16位D/A模拟量高精度伺服闭环控制接口;数字量输入输出点数可达72/48;数控系统可处理250段NC指令/s,分辨率1μm时进给速度可达240m/min,分辨率为0.1μm时进给速度可达100m/min;GTP8000L系统具有几何轨迹预读、动态预读、自适应预读三级预读功能,能够在实时预处理几百个NC程序段,提高连续微小线段轨迹的加工质量和效率,特别适用于加工复杂模具;系统具有直线、圆弧、螺旋线插补功能,支持刚性攻丝和无滞后螺纹插补;系统具有三维等距控制功能,保持刀尖与工件表面距离恒定,适用于激光切割、激光焊接、火焰切割、等离子切割等特殊加工场合;系统支持正弦振荡轴,可编程控制振幅、振荡频率等参数,适用于特殊控制场合;系统具有螺旋线插补、切线圆弧插补、二维样条插补等轨迹插补功能;具有二维切线加工功能,可以控制刀轴矢量和加工轨迹保持一定的角度;具有三次样条规划、平滑过渡等速度控制方式,保证加工过程的平稳性,提高工件表面质量;数控系统具有128组刀具半径补偿、刀具长度补偿,且每组补偿中几何误差、磨损误差可以分别补偿;数控系统支持反向间隙补偿、每轴可达16000点螺距误差补偿;数控系统内置软件PLC指令80μs/1000步,用户可任选IEC61131-3标准的五种语言编程,最大存储容量可达1MB;系统采用10级密码控制系统操作权限;系统采用工业PC机,支持USB存储设备,支持以太网通信,用户NC程序存储容量可达40GB,可登记的程序数量无限制。2.大连光洋GTP8000E系列高档数控系统(基于WindowsNT/2000系统) GTP8000E系统支持多达6个通道最多32个轴,每个通道可支持五轴联动控制;最多可控制6个主轴,3个手轮,可实现主轴定向、主轴/旋转轴切换功能;系统硬件上采用16位模拟量高精度伺服闭环接口;具有直线、圆弧、螺旋线、二维样条极坐标和圆柱坐标等插补功能;具有切线圆弧插补、三次样条规划、平滑过渡速度等控制方式;系统提供128组刀具长度、刀具半径、刀尖半径补偿值,且几何误差和磨损量可分别补偿;系统具有反向间隙补偿,以及每轴多达16000点的螺距误差补偿功能;系统在分辨率1μm时进给速度可达240m/min,在分辨率为0.1μm时进给速度100m/min;NC指令预处理速度2000段/秒,可高效处理大量微小线段的高速加工,适用于复杂模具的高效率加工;PLC指令执行速度40μs/1000步;系统采用模块化I/O,输入输出点数最多可扩展至768/512点;系统采用工业PC平台,NC代码存储容量可达40GB以上。 为了提高控制精度,系统采用了多种独特的高精度控制算法,如极坐标、圆柱坐标等插补功能,三次样条规划、平滑过渡等速度控制方式,自适应预读、曲率优化、自适应调节技术等;从用户的角度考虑,为用户开发了一些实用的高级功能,如保持刀具与加工轨迹上任意一点的切线夹角恒定的二维路径切线加工功能;保持刀尖与工件表面距离恒定的三维等距控制功能等。 大连光洋数控的第二代全数字总线式数控系统,针对机床面板、开关等机床外围设备,以及伺服驱动器等实时性不同的数据信息,采用了统一的Glink数字总线,支持多达8个通道、24个轴,多达768/512个I/O点。在硬件构架上采用最少的硬件,结合高性能的GTP8000E软件数控,实现了高性能的全数字总线式数控系统,和目前国际上流行的总线式数控系统比较,有着显著的竞争优势。
System of numerical control of GTP8000L/GT800L of foreign numerical control of 1. Dalian light (be based on Linux system) GTP8000L/GT800L system has four-axle four-axle linkage to control a function; The servo that has 4 pulse kind controls interface or 4 16 D/A imitate measure interface of closed-loop control of high accuracy servo; The number measures an input to output check the number to be able to amount to 72/48; Numerical control system can handle 250 paragraphs of NC to dictate / S, speed of the feed when 1 μ M can amount to resolution 240m/min, speed of the feed when resolution is 0.1 μ M can amount to 100m/min; GTP8000L system has geometrical contrail to be read beforehand, trends is read beforehand, suit to read 3 class to read a function beforehand beforehand oneself, can be in real time pretreatment block of hundreds of NC, improve the treatment quality of contrail of successive and small line segment and efficiency, special apply to treatment mixed pattern; The system has function of interpolation of linear, circular arc, corkscrewed yarn, supportive tigidity tap and without lag whorl interpolation; The system has function of three-dimensional and equidistant control, maintain point of a knife and workpiece surface distance constant, apply to laser cut, laser beam welding to receive, the special treatment circumstance such as blaze cut, plasma cut; The system supports sine oscillation axis, can make up programmed control to make the amplitude, parameter such as oscillation frequency, apply to special control circumstance; The system has the orbit interpolation function such as interpolation of interpolation of corkscrewed yarn interpolation, tangent circular arc, 2 dimension batten; Have 2 dimension tangent to machine a function, can command cutter shaft vector and the point of view that machine orbit to keep certain; Have batten program, smooth glide 3 times to cross wait for speed to control fashion, assure to machine the smooth stability of the process, improve workpiece surface quality; Numerical control system has compensation of compensation of radius of 128 groups of cutting tool, cutting tool length, and error of the geometry in every groups of compensation, wear away the error can be compensated respectively; Compensation of backlash of support of numerical control system, every axis can amount to compensation of 16000 bits of pitch error; PLC of software of the buy inside numerical control system dictates 80 μ S/1000 pace, user but optional the process designing of 5 kinds of languages of IEC61131-3 standard, the largest memory capacity can amount to 1MB; The system uses 10 class password to control a system to operate attributive; The system introduces industrial PC, support USB storage equipment, supportive aether net corresponds, memory capacity of user NC program can amount to 40GB, registrable program amount is unlimited. 2. Dalian light is foreign GTP8000E series is high-grade numerical control system (be based on WindowsNT/2000 system) GTP8000E system support reachs 6 channels most 32 axes, every passageway is supportable control of 5 axes linkage; Most controallable 6 main shaft, 3 handwheel, can realize main shaft directional, main shaft / function of switch of runner shaft coming back; 16 imitate are used to measure interface of closed circuit of high accuracy servo on systematic hardware; Have polar coordinates of batten of linear, circular arc, corkscrewed yarn, 2 dimension and columnar coordinate to wait for interpolation function; Have program of 3 interpolation of tangent circular arc, batten, smooth glide to cross the control means such as speed; The system offers radius of radius of length of 128 groups of cutting tool, cutting tool, point of a knife to compensate a value, and wear extent of geometrical sum of errors can be compensated respectively; The system has backlash compensation, and every axis amounts to pitch error of 16000 bits to compensate a function; System in resolution speed of the feed when 1 μ M can amount to 240m/min, 100m/min of speed of the feed when 0.1 μ M is in resolution; Speed of NC instruction pretreatment 2000 paragraphs / second, but efficient processing is many and tiny the high speed treatment of line segment, those who apply to mixed pattern is efficient treatment; PLC instruction implements rate 40 μ S/1000 pace; The system is used modular I/O, input output check the number can expand at most nod to 768/512; The system adopts industrial PC platform, NC code memory capacity can amount to 40GB above. Control precision to rise, the system used a variety of distinctive high accuracy to control algorithm, wait for interpolation function like polar coordinates, columnar coordinate, 3 times batten program, smooth glide is crossed wait for speed to control fashion, suit to be read beforehand oneself, curvature is optimized, suit oneself adjust the technology; From the angle consideration of the user, developed a few practical advanced functions for the user, if maintain a bit more aleatoric tangent included angle on cutting tool and treatment contrail,tangent of constant 2 dimension method machines a function; Maintain point of a knife and workpiece surface to be apart from function of constant three-dimensional and equidistant control to wait. The system of numerical control of type of bus line of word of the 2nd acting total number of Dalian light foreign numerical control, wait for machine tool peripheral equipment in the light of machine tool face plate, switch, and the data information with the real time different sex such as servo driver, introduced unified Glink number bus line, support amounts to 24 8 passageways, axes, amount to 768/512 I/O dot. Least hardware is used on hardware structural frame, combine high-powered GTP8000E software numerical control, implemented system of high-powered numerical control of type of bus line of total number word, and at present the system of numerical control of bus line type of the popularity on international is compared, having distinct competitive advantage.